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Aseptic pharmaceutical filling line

DecFill®
Innovation Excellence

Standard and customized, modular filling lines for various containers

Dec offers a range of primary packaging solutions for aseptic filling of vials, syringes, bottles and cartridges as well as Dual Chamber Syringes (DCS) and systems.

 

We have proprietary technology for highly accurate, (semi-) automated filling methods for low or high production volumes for both powders and liquids. 

 

Our solutions span a wide range of possibilites from standard to tailor-made to accommodate specific customer needs.

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DecFill® filling lines can be fully integrated into Dec containment systems (oRABS, isolators, etc.) for sterile and highly contained operations. We also modify existing equipment for upgrades to optimize production efficiency.

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Fill and Close - Various Types of Filling Machines

  • Fill-finish machines are custom designed for various types and sizes of containers

  • Single and double-chamber syringes, ampoules, cartridges, nested containers RTU, vials, single and multi-chamber IV bags

  • Designs accommodate low, medium, and high output ranges

  • Modular components for increased flexibility and reduced design time

  • Servo drive technology for increased precision, flexibility and reliability

  • High filling accuracy up to +/- 0.05% 

  • Up to 100% in process control verification

  • Compatible with laminar flow or isolator units and RABS for environmental control

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Assembling - Labeling

  • Great flexibility in labeling various container types and sizes

  • Size parts are easily changed without tools

  • Plunger rod and backstop assembly unit

  • The print station is equipped with a hot-foil, thermal transfer, ink jet, or laser printer

  • Labels are accurately placed on each container

  • Servo-driven for high precision

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Laboratory scale table top and semi-automatic equipment for multiple containers to fill liquid or powder

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Contained and/or Aseptic Filling

Production Scale

 

Raw material handling solutions

Raw material handling solutions - Aseptic filling lines for powder and liquids

 

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Contained and/or Aseptic Filling

Micro Batch

 

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Containment Systems for Filling Lines

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Contained and/or Aseptic Filling

Small Batch

 

Pharmaceutical lyophilization loading equipment

Pharmaceutical lyophilization loading equipment solutions and various types of loading machines

 

Product Sheet DecFill® Aseptic Fill-Finish Solutions

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